Jensen Line
Discover the precision and flexibility of the Aasted Jensen Moulding Line. Ideal for producing high-quality filled chocolates and tablets, our line is designed to meet the diverse needs of confectionery manufacturers. With advanced technology and customizable options, the Jensen Line ensures consistent quality and high efficiency.
Explore the Jensen Moulding Line
Take the Jensen Line for a 360° spin
The Jensen lines have a capacity from 200 – 2,200 kg/hour. Suitable for the production of moulded articles with or without inclusions with various add-on equipment, enabling diversified production. The Jensen lines are designed with low noise driving system with easy interactive HMI.
Characterising all of the Jensen lines is the design, which is built-up by pre-constructed high quality modules that are tailored to your requirements. Furthermore, the Jensen lines are adapted to low floor-to ceiling height production facilities – compact chocolate moulding lines.
Solid moulding
Produce a wide range of solid chocolate products, with or without inclusions and aeration. The line accommodates tablets, couvertures, and combinations of different chocolate types, as well as products with solid centres such as wafers, biscuit centres, large inclusions, and bars. Traditional invert moulding can also be used for shell products, surprises, and Easter eggs.
One-shot moulding
One-shot moulding enables efficient production of centre-filled or solid-filled chocolate products with ingredients such as nougat and caramel. Different chocolate types can be combined, while interchangeable moulds provide the flexibility to produce a variety of shapes and product designs.
FrozenCone® shell
With the FrozenCone® module, the Jensen High Mix line produces precisely shaped, cold-pressed chocolate shells for pralines, surprise eggs, tablets, and other shell products. Combined with the ChocoAssort™ module, robotic handling transfers the finished chocolate products directly from the moulds into boxes.
Two Lines. Different Strengths.
Aasted’s Jensen Line solutions are designed to match your production facility and specific manufacturing requirements. Each line is tailored to deliver the products you envision at your desired production capacity, combining flexibility, efficiency and precision.
To further optimise your production, we offer a wide range of optional features that allow you to customise your line to suit your needs. These include our innovative, patented FrozenCone® and ChocoAssort™ technologies, opening up new possibilities for product development and production flexibility.
1. Jensen Line
The Jensen line is based on the well-known Aasted moulding line technology and built in a modular concept with a possibility of expansion – tailored to your needs.
It can feature open sections giving a possibility to add-on equipment such as depositors, wafer cutters, mould heaters, FrozenCone® units etc.
The Jensen line is perfect for moulding with or without inclusions, with solid centers, traditional inverting moulding, one-shot moulding and FrozenCone® shell forming in capacity of 200 – 2,200 kg/hour.
2. Jensen High Mix Line
This is a versatile moulding line that can easily adapt to limited space, thanks to its innovative cross conveyor, which also offers multiple configuration options. It can function as two stand-alone lines for simpler moulding applications, featuring an open layout that enhances production visibility. Alternatively, it can operate as a single cohesive line for more complex moulding needs.
The system allows for continuous production while simultaneously cleaning, preparing the next batch, or performing maintenance, significantly reducing changeover time. With single depositing and extrusion, the line increases output capacity using new 700×18″ moulds, producing up to 2100 kg/h for tablets and 1800 kg/h for pralines.
Specifications
| Type of production | Index or continuous mould movement Ideal for low to medium production capacity with low to medium product complexity Standard modules are put together to create a custom fit moulding line Ideal for low floor-to-ceiling height |
| Final products | Tablets Couvertures Combinations of two or more chocolate types Solid centres such as wafer, biscuit centres, big inclusions and bars Any kind of shell, surprise eggs and easter eggs Centre-filled articles |
| Moulding processes | Solid moulding with or without inclusions Moulding of products with solid centres Traditional inverting moulding One-shot moulding FrozenCone® Shell |
| Capacity | 480 – 2.880 kg/hour Up to 20 mould/min |
| Depositing area | 193,8-371,6×370 mm to 193,8-371,6×870 mm |
| Sections | Mould changing, inspection, heating and cleaning Depositing shell FrozenCone® Mould closing Cooling and conditioning Mould opening Suction/demoulding Scrap moulding |
| Compatible depositors | For the 700 mm lines, Aasted offers the EP2 Depositor For the 1000 mm lines, Aasted offers the SE14 depositor Stainless steel and aluminum design |
| HMI | Interface for operating the line and the depositor |
Seamless installation and quick start with Aasted Jensen Moulding Line
Installation overview
Our dedicated team ensures a smooth and efficient installation process. From initial setup to full operational status, we handle every detail to get your production line running seamlessly.
Training and support
We provide comprehensive training for your staff, ensuring they are well-versed in operating and maintaining the Jensen Moulding Line. Our support doesn’t end after installation; we’re here to assist you whenever needed.
Maintenance and optimization
Regular maintenance and optimization services are available to keep your line running at peak performance. Our experts monitor your system and provide necessary adjustments to maintain efficiency and productivity.
Print materials & documents
Discover the Aasted Technology Center
Unlock new possibilities for your chocolate production by testing and refining your products at the Aasted Technology Center. Our state-of-the-art facility provides a unique opportunity to experiment with different formulations and processes, ensuring your products meet the highest standards of quality and innovation.
Learn more about the Jensen Moulding Line
Our team is ready to provide you with detailed information and answer any questions you may have about the Universal Moulding Line. Discover how our innovative solutions can elevate your production capabilities and meet your specific needs. Don’t hesitate to reach out and explore the possibilities with Aasted.
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