Jensen High Mix Line

The Jensen High Mix is a flexible moulding line designed for maximum versatility in a compact footprint. Its innovative cross-conveyor enables multiple configurations to match changing production needs. Run the line as two independent sections or as one integrated solution for more complex products.

Increase flexibility, reduce changeover time, and make efficient use of your production space.

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Capacity

Up to 2,100 kg/hour.

Uptimised footprint

Efficient use of your factory floor space.

Scalable flexibility

Easily expand your production capacity as your ambitions grow.

Explore the Jensen High Mix Line

The cross-conveyor divides the Jensen High Mix line into two independent sections, creating a more flexible production setup while reducing the space required.

With its bypass functionality, production can run on one section while the other is paused or used for a different process. For solid products, this can reduce the number of moulds required by up to 30%, while also shortening line filling and emptying times. The result is greater production flexibility, less unnecessary mould movement and a more efficient use of both equipment and floor space.

Aasted Jensen Moulding Line – designed for producing high-quality filled chocolates. With advanced technology and customizable options, the Jensen Line ensures consistent product quality and high production efficiency, meeting the diverse needs of confectionery manufacturers

Characterising all of the Jensen lines are the design, which is built-up by pre-constructed high quality modules to get a line tailored to your requirements. Furthermore, the Jensen lines are adapted to low floor-to ceiling height production facilities.

Solid moulding

Produce a wide range of solid chocolate products, with or without inclusions and aeration. The line accommodates tablets, couvertures, and combinations of different chocolate types.

One-shot moulding

One-shot moulding enables efficient production of centre-filled chocolate products with ingredients such as nougat and caramel. Different chocolate types can be combined, while interchangeable moulds provide the flexibility to produce a variety of shapes and product designs.

FrozenCone® shell

With the FrozenCone® module, the Jensen High Mix line produces precisely shaped, chocolate shells for pralines, surprise eggs, tablets, and other shell products. Combined with the ChocoAssort™ module, robotic handling transfers the finished chocolate products directly from the moulds into boxes.

Two Lines. Different Strengths.

The Jensen line solutions are customised to suit your production facility and specific production requirements and, most importantly, tailored to produce the perfect product at your desired capacity.

In addition to the high level of customisation offered by Aasted solutions, we provide a wide range of optional features, making it easy to personalise your line to meet your specific needs. Popular add-on features include our world-first, patented FrozenCone® and ChocoAssort™ technologies.

1. Jensen Line

The Jensen line is based on Aasted’s well-known moulding line technology and designed around a modular concept, allowing for future expansion and adaptation to your production needs.

The line can incorporate open sections, providing the flexibility to add equipment such as depositors, wafer cutters, mould heaters and FrozenCone® units.

The Jensen line is ideal for moulding products with or without inclusions, solid centres, traditional invert moulding, one-shot moulding and FrozenCone® shell forming, with capacities ranging from 200 to 2,200 kg/hour.

2. Jensen High Mix Line

This is a versatile moulding line designed to adapt easily to limited production space. Its innovative cross-conveyor enables multiple configurations to suit different production requirements. The system can operate as two stand-alone lines for simpler moulding applications, with an open layout that provides greater visibility across the production process. Alternatively, the two sections can operate as one integrated line for more complex moulding applications.

The flexible configuration allows production to continue on one section while the other is being cleaned, prepared for the next production run or undergoing maintenance, helping to significantly reduce changeover times.

For single depositing and extrusion, the line offers increased output capacity with the new 700 x 18″ moulds, achieving capacities of up to 2,100 kg/hour for tablets and 1,800 kg/hour for pralines.

Specifications

Type of production	Continuous mould movement with cross-conveyor for optimised footprint Ideal for low to medium production capacity with medium to high product complexity Standard modules are put together to create a custom fit moulding line Ideal for low floor-to-ceiling height
Final products	Tablets Couvertures Combinations of two or more chocolate types Solid centres such as wafer, biscuit centres, and big inclusions Any kind of shell, surprise eggs and easter eggs Centre-filled articles
Moulding processes	Solid moulding with or without inclusions Moulding of products with solid centres Traditional inverting moulding One-shot moulding FrozenCone® Shell
Capacity	Up to 2.100 kg/hour Up to 20 mould/min
Depositing area	420×570 mm
Sections	Cross-conveyor Mould changing, inspection, heating and cleaning Depositing shell FrozenCone® Mould closing Cooling and conditioning Mould opening Suction/demoulding Scrap moulding
Compatible depositors	SE14 depositor Stainless steel and aluminum design
HMI	Interface for operating the line and the depositor

Seamless Installation and Quick Start with Aasted Jensen Moulding Line

Installation overview

Our dedicated team ensures a smooth and efficient installation process. From initial setup to full operational status, we handle every detail to get your production line running seamlessly.

Training and support

We provide comprehensive training for your staff, ensuring they are well-versed in operating and maintaining the Jensen Moulding Line. Our support doesn’t end after installation; we’re here to assist you whenever needed.

Maintenance and optimization

Regular maintenance and optimisation services are available to keep your line running at peak performance. Our experts monitor your system and provide necessary adjustments to maintain efficiency and productivity.

Print Materials & Documents

Aasted Product Brochure 2026 Download

Discover the Aasted Technology Center

Unlock new possibilities for your chocolate production by testing and refining your products at the Aasted Technology Center. Our state-of-the-art facility provides a unique opportunity to experiment with different formulations and processes, ensuring your products meet the highest standards of quality and innovation.

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Learn More About the Jensen High Mix Line

Our team is ready to provide you with detailed information and answer any questions you may have about the line. Discover how our innovative solutions can elevate your production capabilities and meet your specific needs. Don’t hesitate to reach out and explore the possibilities with Aasted.

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